Injection Moulded Plastic Parts for OEM | Varroc Group - Global Provider of Automotive Parts from Aurangabad, India

We have following facilities for injection molding of engineering plastics.

	104 nos. injection molding machines from 168 T to 2500 T.
	Manufacturing components up to 3000 gms.
	Gas Injection Moulding.
	PU based Painting Line for automotive parts.
	Acrylic Paint Line for encasing parts.
	Ultrasonic welding.
	Hot plate Welding.
	Lab testing facilities for basic raw material and Finished Goods.
	Screen printing facilities.

Our machines are incorporated with the latest microprocessor controls assuring repeatability and accuracy. We process all engineering plastics like polycarbonate, nylon, glass filled nylon, ABS. HIPS apart from HDPE, PP and filled PP.

Varroc manufactures PU based painted plastic parts as well as acrylic based painted plastic parts. Varroc has paint line supplied by Taikisha of Japan. Varroc can supply painted parts with decal.

Product design:

Varroc’s strength lies in its ability to strategically manage the entire manufacturing chain – concept to production tooling.

A pragmatic approach produces complete and cost effective designs and manufacturing solutions in the shortest possible time frames.

Our strength lies in our incessant focus on strengthening our R & D capabilities both in-house as well as out sourced.

In House Design Capability:

	Concept Designing and 3D Modeling Capability.
	Demonstrated VE Capability by changing metallic design of component to plastic design.
	Establishing of right conversion processes for Plastics / PU / Rubber.
	Working closely with customers for freezing manufacturability models.
	Working closely with suppliers for new and various RM.
	Short Product Development Cycle depending on the product size, between 8 weeks to 12 weeks from date of design finalization.

Out Sourced Design Capability:

Apart from in-house Design capabilities, we have a strategic Tie-up with a Multinational Design House HOYT specializing in the following domain:

	Tooling Design.
	Engineering Analysis.
	Product conceptualization and Development.
	Computer assisted manufacturing and simulation.

CAD/CAM Facilities

Software	Version	Total Seats	Engineers	Experience (Man Years)
Product Engineering Section
Solid Edge		1 Seats	2	10 yrs
UniGraphics	NX3	2 Seats	4	10 yrs
Catia V5	R16	1 Seat	2	5 yrs
CAD-CAM
Pro-E	Wildfire	4 Seats	6	30 yrs
UniGraphics	NX3	5 Seats	6	30 yrs
DelCAM	PowerMill-5.1.	3 Seats	4	20 yrs

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